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Advance Wound Care Applications

Converting Services for Advanced Wound Care Solutions

Accurately caring for advanced wounds requires thoughtfully developed and precision-manufactured solutions. With the equipment, experience and expertise, Advantage Converting can assist at every stage of advanced wound care product development.

Our Capabilities

At Advanced Converting, we share your passion for innovation in creating solutions for chronic or complex wounds that improve outcomes and lessen patient trauma. Our team leverages decades of expertise in converting and materials, helping you reach those goals quickly and cost effectively. We offer a comprehensive selection of converting services for advanced wound care applications, including:

Die Cutting

Our advanced and custom die-cutting services deliver value for numerous advanced wound care applications, including roll-to-roll rotary die-cutting and kiss-cutting. We’ve invested in the market’s highest-quality and most sophisticated equipment to provide ultra-fast turnarounds, even when your product needs several cutting operations as part of a single run.

Slitting and Rewinding

Advantage Converting’s precision slitting and rewinding services are ideal for creating different sized dressings. We specialize in fulfilling unique slitting and rewinding requirements for more complex dressings and skin-sensitive materials. Our equipment and expertise support high-speed converting that consistently, practically and cost-effectively meets tight tolerances.

Laminating

We provide laminating services tailored to your individual product needs across a range of specialties. Our capabilities extend to multilayer, thermal and roll-to-roll laminating, including applications using delicate materials. We’re also experts in successfully developing new methods when the right solution goes beyond ordinary approaches.

Island Placing

Many advanced wound care solutions require different substrates in exacting configurations, and Advanced Converting’s island placement services are ideal for bringing those designs to fruition. Our skilled operators and cutting-edge equipment ensure precision placement for pressure-sensitive dressings, maintaining a robust bond and to-spec adhesive border.

overview slitting

Clean Room Manufacturing

Advantage Converting proudly offers clean room manufacturing with rigid contamination-control standards conforming to International Organization for Standardization (ISO) specifications. Our state-of-the-art facilities are certified as ISO 13485, ISO 7/Class 10,000 and ISO 8/Class 100,000 for quality assurance and hygienic confidence.

Packaging

Advantage Converting is a full-service partner for your wound care material converting needs. As part of that commitment, we can partner with you to handle your product’s packaging in our medical-grade facilities. We’ll collaborate with you to identify and source practical and cost-effective options for protecting your dressing’s or device’s safety and integrity.

Product Sourcing and Manufacturing

We provide end-to-end support for developing and manufacturing custom wound care products, with a history of successful partnerships bringing innovative solutions to the market. Our team is agile and can help at any development stage, from initial concept and research to materials sourcing and medical-grade manufacturing. 

Materials We Convert

Our years of partnership with medical industry professionals have included developing and manufacturing thousands of solutions. This extensive experience allows us to bring unparalleled material knowledge to demanding applications, balancing clinical performance with patient comfort. We use our expertise to convert various skin-friendly materials for advanced wound care dressings:

Choose Advantage Converting as Your Advanced Wound Care Solutions Converter

As a 3M Preferred Converter with a global reach, we’re expertly qualified to meet your wound care product’s converting needs. We approach each project with the mindset of delivering individualized attention and superior customer service. We also empower our team to invest as much time as necessary to identify or design the best possible solution for your unique requirements.

Contact us today to discuss your needs or request a meeting with our experts for more details.

FAQs

Q: When do I need a clean room?

Clean room manufacturing is primarily used when manufacturing sensitive materials that can be easily contaminated or affected by particles in the air. For example, at Advantage Converting, we have used our clean rooms to manufacture advanced wound care products, solar panel components, and vibration dampeners for the aerospace industry. However, a clean room can be used for any converted good. Our experts can work with you to determine clean room requirements for your project.

Q: What manufacturing processes does Advantage Converting perform in their clean rooms?

We can perform any manufacturing process in our clean rooms, including custom die cutting, laminating, slitting and rewinding, and roll-to-roll manufacturing.

Q: What is clean room manufacturing?

Clean room manufacturing is the use of an enclosed area with strict environmental controls to manufacture sensitive components. The controlled environment – or clean room – limits the presence of dust, airborne microbes, aerosol, and chemical vapors to prevent environmental contamination of sensitive components, such as those for medical, electronic, and aerospace applications.

Advantage Converting has multiple clean rooms that are available for all converted goods. Our clean rooms are certified as ISO 8 / Class 100,000 and ISO 7 / Class 10,000.

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