Flatbed Die-Cutting
Flatbed Die-Cutting
Although flatbed die-cutting is among the most conventional material conversion processes, it is still one of the most cost-effective, versatile and precise methods in modern manufacturing. This highly adaptable process uses hydraulic power to control a cutting die mounted to a platen that cuts through various material types. It is highly beneficial in creating precise shapes for short-run projects requiring fast setup times or specialized materials impractical for a rotary die-cutter.
At Advantage Converting, our facilities features numerous flatbed die-cutting machines that deliver superior results for the most demanding projects. Our team has decades of experience in die-cutting technology for various materials. We work closely with customers to develop cost-effective solutions while meeting exact specifications, whether producing simple components or materials for multi-layer assemblies.
The Importance of Flatbed Die-Cutters in Manufacturing
While rotary die-cutting offers high-speed production, flatbed die-cutting provides unique advantages that make it a preferred choice for many conversion applications. Our platen die-cutters enable the precise cutting of dense or rigid materials.
The process can utilize multi-part nesting on the same cutting die for more efficient conversion and lower overall tooling costs. Its versatility and cost-efficiency make it highly beneficial for projects requiring frequent design modifications.
Our clean room die-cutting capabilities ensure contamination-free processing and meet strict manufacturing standards for the medical industry and other sensitive applications.
Flatbed Die-Cutting Capabilities
Our flatbed die-cutters can perform various functions to meet manufacturing requirements across multiple applications. Examples include:
Through-cutting
his process involves cutting through the entire workpiece to create finished components ready for immediate use or assembly. Metal-to-metal cutting ensures clean, precise edges and consistent part dimensions.
Scoring
Precise depth control forms partial cuts or indentations perfect for creating fold lines or stress points. This technique is particularly valuable for packaging and complex assembly applications.
Perforating
A strategic series of smaller cuts produces cut-through scores and the ability to easily detach a section of the workpiece while maintaining material integrity. Our perforating capabilities are customizable to various material types and end-use requirements.
Kiss-cutting
Kiss-cutting involves cutting a portion of the substrate’s top layer while leaving the backing intact. It facilitates the easy removal of labels or adhesive-backed materials while maintaining the workpiece’s structural integrity.
Materials We Convert
Advantage Converting maintains expertise in processing a comprehensive range of materials through our flatbed die-cutters. Our engineering team has extensive experience in material selection and optimization to ensure the best possible results for your application. Our capabilities extend from the most delicate films and dense rubber to specialized papers and fiberboard.
We can work with both customer-supplied materials and those sourced through our extensive supplier network. Typical materials we work with include:
Why Partner With Advantage Converting?
Advantage Converting combines technical excellence with unmatched customer service to deliver superior manufacturing and conversion solutions. Being a 3M Preferred Converter gives us access to cutting-edge materials and industry-leading resources to ensure the best-suited materials and conversion processes for every application. With decades of manufacturing experience, our engineering team takes pride in developing the most practical and cost-effective customized solutions.
We prioritize long-lasting partnerships with each customer through transparent communication and protection of client privacy. Our comprehensive quality control systems and experienced technical staff ensure consistent, high-quality results for each project.
3M Preferred Converter Services
From our headquarters in the Bay Area, and with strategically located facilities, we proudly serve a global customer base as a 3M Preferred Converter.
Contact Us Today for More Information
If you want to learn more about how our die-cutting capabilities and other conversion services can add value to your business, the professionals at Advantage Converting can guide you. We’ll work closely with your company to understand your unique manufacturing needs and develop an effective solution. Contact us today with questions or to schedule a meeting.